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The DC2013T HFDC Spot welder and DC1013T/613T Linear Spot welding power sources are a new line of closed loop servo controlled precision DC resistance spot welding power supplies, which take spot weld verification and quality control to new levels within the industry. Fully closing the process loop on weld quality generation and verification within a single unit increases flexibility and reduces process and plant costs.
These touch screen TCP/IP units intuitively combine an array of SPC process control and monitoring functions with the flexibility and connectivity widely available through modern multimedia formats and devices, such as cameras, keyboards, head drives, USB data stick etc.... Work instructions, QC documents and visual checking methods can now be distributed and updated direct to the shop floor via TCP/IP and related to specific welding schedules. Similarly, process data can be collected, verified and analysed centrally or locally at the operator station.
Internally, weld schedules have been structured to allow images, files, PDFs, videos and other formats to be directly associated with welding schedules. This combined with the built in real-time weld parameter monitoring coupled with integral control of force and displacement, creates an entirely self-contained welding and process cell from which the operator can store and draw all relevant information, locally or remotely.
USB and TCP/IP have been added in addition to the isolated PLC and RS232 interfaces allowing the unit to be monitored and programmed from anywhere in the world via TCP/IP.
The range draws it’s heritage from the DC2003 model which has been produced for corporate mass manufacturing for over a 13 years. The new units are 50% up-rated in terms of peak current output and can deliver 3000A DC @ 8V at 3% duty or 2000A DC @ 9V at 6% duty.
A new internal SAFEGUARD system has been installed which provides system integrators and machine builders with a simplified means of interlocking any remote shutdown functions.
These machines are typically utilised in resistance spot welding automation applications such as automotive assembly systems, lamp manufacture, electrical product manufacture where reliable, high speed joint making 24/7 is required.
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